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Full Custom

aero tech custom cycling apparel

Full Custom Cycling Apparel Semi Custom Cycling Apparel Basic Custom Cycling Apparel

The Full Custom Process - Follow these six steps to a perfect order

Request for Full Custom Cycling Apparel

The first step in creating full custom cycling apparel is to complete the Request Form. The Request Form asks for basic information including: team name, contact Information, including email and phone, desired due date, sizes and quantities [Minimum order requirement of at least 5 units per garment style], and any special instructions. This is the best way to get the conversation rolling.

Artwork Creation

When we receive the Request Form, we will send the information needed to take the next steps in developing a custom design. In the meantime, start to get your logos together and think about your design. Full customized kits are created in various ways.

Option 1: Complete a Custom Template. By having a completed template, it will take less time and money!
Option 2: Provide a past reference for the design. We can take a past jersey redesign it by us.
Option 3: Have us create your kit from scratch. All we need is the logos and a direction and we will create an exclusive kit for you and your team.

Receive a Quote

We will provide a formal price quote after the source artwork and apparel have been chosen. Once we have all the vital information for the kit, we will send a formal quote for approval and a fit kit application. The fit kit is a collection of actual clothing samples in various sizes to ensure proper sizing. Click to download our ATD Size Chart and FAQs

Design Proof

We take pride in our designs and what we present to our customers. We use the latest techniques and technology to make cutting edge designs for you. Sometimes you may want to revise a design or change a color. We allow up to 3 free revisions before additional design time is needed. We will work with you until your design is perfect and you are completely satisfied.

Final Proof

After all revisions are made, we will prepare a final proof for approval. We will provide a .PDF design proof and a fabric color swatch for your final approval. Once approved, it's off to the last step.


Our expert team of printers and seamstresses will produce the kit in our factory in Pittsburgh, Pennsylvania. By using the most up to date sublimation process, we will add a rich, deep color to the polyester fibers of the garment. The Pantone color matching system will ensure that the colors desired are the colors you get. We will keep you posted on the progress of you order. An optional e-mail can be sent after printing, sublimating, cutting, sewing, and packaging. We will email you the tracking number when we ship. If you have any questions, please feel free to e-mail us at custom@aerotechdesigns.com

Full Custom Events

Aero Tech Designs Custom PLUS

As most cyclist know, when it comes your bikes, components, and gear, it's all about the extras and features. Why can't your custom cycling clothing be the same way? These elements can keep you feeling comfortable, help you be seen at night, or draw eyes from everywhere and anywhere when you ride.

Fluorescent Coloring

High visibility fluorescent coloring has many benefits to keep cyclists safe and looking good. With the combination of cutting edge fluorescent ink technology mixed with great designs, we can create a unique kit that will stand out any time of day or night. Fluorescent kits are great for 24 hour races, cross country tours, commuting, general road riding, or just to have the most appealing kit at the event.

Thread Color Upgrade

You might be asking yourself, "Can different thread make my kit look cooler?" and the truth is, it can. This custom feature is something that might be over looked in the creation of most kits, but it adds great depth and a professionalism that other teams can only dream about. Changing thread color can break-up colors, add visibility, and brings a design element that most companies don't offer. Give it a shot on your next kit and see how one small change can add so much!

Removable and changeable items

Aero Tech knows people have certain needs for their custom jerseys. Individuals might not need a back pocket because they are looking for a spinning specific jersey, others might want a 3/4 zipper instead of a full zipper. Although, the patterns and fit cannot be changed, does not mean that we can't take requests. If you have a question about a certain part, ask us! We will let you know what can be done.


Reflective is a great way to keep yourself safe on the road! 3M Scotchlite reflective material uses an innovated technology that provides 360 degree visibility. Scotchlite reflective works by returning light rays back to an original source using thousands of microscopic glass beads. This technology illuminates no matter the direction of the light source.
There are various reflective options to add great character and visibility to your kit. Reflective options include: logos, accent lines, and, zippers

Fabric Upgrade

Aero Tech offers various fabrics for our custom kits. All are high performance polyesters that gone through extensive testing that ensure that they will keep you comfortable on long days in the saddle. Some options include, mesh side panel fabric, stretch elite jersey fabric, elite short fabric, or even a heavier weight jersey fabric.

Chamois Pad Upgrade

Aero Tech Designs is well known for its cycling shorts. Our shorts are made in the USA and offer great comfort and reliability that few can compete. We take pride in our shorts and how they bring joy for individuals who are in need. We offer various chamois pads for different cycling events. We have introductory or heavy duty pads, elite or competitive pads, and even triathlon chamois pads. Any can be used in creating your custom shorts. Let us know your favorite and we can include it into your kit! All of the optional upgrades can be using for any of the products for full custom or semi custom, including all jerseys, shorts, bib-shorts, and accessories. If you have any questions on what can be changed or upgraded, please contact us at custom@aerotechdesigns.com or fill out our Request Form and have someone from our custom department contact you!

aero tech Chamois custom cycling apparel by Aero Tech Designs

Aero Tech Designs Custom Jerseys

Sprint Jersey

  • Entry Level Jersey
  • Sizes XS-5XL
  • High quality fabric
  • Made in the USA
  • Standard Full Zipper
  • Three Rear Pockets

Peloton Jersey

  • Club Fit Jersey
  • Sizes XS-3XL
  • High quality fabric
  • Made in the USA
  • Standard Full Zipper
  • Three Rear Pockets

Premiere Jersey

  • Form Fitting, Race Cut Jersey
  • Set-In sleeve
  • High quality fabric
  • Mesh side panels, under arms, and power cuff
  • Made in the USA
  • Standard Full Zipper
  • Three Rear Pockets
Click to download our ATD Size Chart and FAQs

Don't have a design in mind? Try our Semi Custom designs

Hundreds of possibilities are at your finger tips with Semi Custom Designs. Our design tool can help you create various eye-popping kits that will make you the hit of any ride. Get inspired to create a unique design. See our Semi Custom Product Gallery. Choose a design and experiment with limitless color combinations, clip art, or your own logos!

cycling apparel made in usa


Aero Tech Design is all about comfort on the bike. Made in USA is an important part of our apparel line as we have made a commitment to production of cycling apparel in America. We hire local staff and we purchase our materials from the highest quality vendors available to us. Some of our products are imported, but most are made in U.S.A. We manufacture products in five American factories, and we try to use American made fabrics, elastics, thread and labels. We create domestic jobs and support American workers. Read more about us.

Look for the "Made in U.S.A." in the description for our locally manufactured products. Our founder has been designing and manufacturing high quality cycle apparel for thirty years. We have designed and manufactured bicycle wear for Descente, Bike Nashbar, Terry Precision, Head, Frank Shorter, Giant and many other cycling companies. We dressed Lance Armstrong when he was a rookie in Texas. Our company manufactured the Olympic uniforms for the American Cycling Team in 1982. Our design team are experts in their respective fields.